When the orbit holds plants win.

Rocket IGS doesn't sell a platform — it runs a mission. Every engagement follows the same orbit: diagnose where you're drifting, build the strategy to course-correct, execute the work, measure the recovery, do it again. Here are the kinds of missions Rocket IGS is built to win, the methodology underneath them, and the outcomes plants can expect when the orbit holds.

Mission Profiles

Scenario archetypes — not customer stories

  1. Mission Profile 1

    The Plant Turnaround

    Mission

    A plant running at 55% OEE on a firefighting culture, no integrated view of where the loss lives, and a leadership team that knows the program is below standard but can't prove what to fix first.

    Approach

    A full-platform deployment. Maintenance and reliability assessment to map the gap. Strategy module to prioritize the highest-EBITDA-impact orbits. CMMS and PM rebuild to make the work executable. OEE and loss tracking to prove the recovery in dollars, not just minutes.

    Expected Outcome

    5–10 points of OEE lift in 12 months, breakdown frequency cut by half, and a CFO who finally sees what the reliability program is worth.

  2. Mission Profile 2

    The PM Program Rebuild

    Mission

    PM compliance under 60%. No standardized tasklists. Work orders that close without verifying the work was actually done. A maintenance team that knows the program isn't credible but doesn't have the tools to fix it.

    Approach

    A Strategic CMMS deployment. Rebuild the asset criticality model. Library of standardized tasklists with inspection points anchored to specific Failure Modes. Crew accountability through job plans and execution tracking. For operator-induced and maintenance-induced failures, default the remedy to mistake-proofing and engineering controls — not training — and use Arming to lock in the why. PM compliance as a first-class KPI, visible from supervisor to plant manager.

    Expected Outcome

    PM compliance above 90% within two quarters, breakdown frequency drops sharply because the program now stops the failures it used to merely document, and the maintenance program earns the credibility to defend its budget. ReliabilityX has run this kind of rebuild in plants for a decade. Long-standing clients like Little Potato Company validate the methodology. Rocket IGS is what the methodology looks like in software, so the rebuild doesn't require a consultant in the room every week.

  3. Mission Profile 3

    The Anonymous Truth-Teller

    Mission

    A leadership team that suspects — correctly — that the survey data they're getting is filtered through hierarchy. The maturity assessments come back positive. The plant doesn't perform like a mature plant. Something is being said behind closed doors that isn't being said in the survey.

    Approach

    Anonymous role-based assessment via Event Code. No user record required, no email tracking, no fingerprint back to the respondent. Frontline operators, technicians, and supervisors speak honestly because the architecture makes it safe to.

    Expected Outcome

    Maturity gaps surface honestly for the first time. The improvement plan gets credibility on the floor because the floor wrote it. Leadership stops fixing the wrong things.

  4. Mission Profile 4

    The Multi-Site Rollout

    Mission

    An enterprise with multiple plants and no common reliability standard. Each site runs its own version of the program. Benchmarking is impossible. Capital allocation is political because nobody can prove which site is actually best-in-class.

    Approach

    Multi-tenant Company-and-Site architecture from day one. A common assessment framework across the enterprise. Cross-site KPI rollups for OEE, PM compliance, work order throughput, and audit completion. Site-level RBAC so plants own their data but corporate sees the rollup.

    Expected Outcome

    Standardized practices, plant-to-plant benchmarking, defensible capital allocation, and a corporate reliability program that actually scales.

  5. Mission Profile 5

    The Loss-to-EBITDA Story

    Mission

    A CFO who's been asked to fund reliability for years and has nothing to show for it on the P&L. Compliance percentages don't translate. The reliability team needs to speak finance, not maintenance.

    Approach

    7 Big Losses tracking with practitioner-grade definitions. Loss converted to time via design rate. Time converted to dollars via cost-per-minute. Every loss source becomes a ranked opportunity sorted by annual EBITDA impact, so the team works the biggest dollar problem first, not the loudest one. EBITDA-linked loss accounting visible to operations and finance in the same view.

    Expected Outcome

    The CFO becomes the reliability program's advocate. Capital follows the data. The program defends itself in every budget cycle because the dollars are in the dashboard — and the next quarter's Mission is the one with the highest recoverable EBITDA, every time.

Methodology

The methodology isn't new. The software is.

Rocket IGS encodes decades of reliability and operational practice into a single platform. The 7 Big Losses are defined the way practitioners actually categorize them on the floor — breakdowns with parts changed, process failures without, setup and adjustment time, startup losses on changeover, minor stops, speed losses measured against design rate, and defects converted to lost time.

The maturity assessment framework is built on focus areas (Knowledge, Existence, Robustness, Discipline, Results) used in plant turnarounds for years before any of it landed in software.

What's new is the orbit — the closed system that runs all of it end-to-end. The approach is proven. The platform is purpose-built to make it executable.

Be the case study.

Rocket IGS is currently inviting a small group of Launch Partners — manufacturing and asset-intensive operations that want to shape the platform, deploy at preferred terms, and be the first to show the industry what an integrated industrial operating system actually delivers. Launch Partners get founding pricing, direct access to the reliability team behind the platform, and the first published case studies of their work.

Apply to Become a Launch Partner